Improving Lithium-Ion Battery Performance: Nano Al2O3 Coatings on High-Mass Loading LiFePO4 Cathodes via Atomic Layer Deposition

Lithium iron phosphate (LiFePO4 or LFP) is a promising cathode material for lithium-ion batteries (LIBs), but side reactions between the electrolyte and the LFP electrode can degrade battery performance. This study introduces an innovative coating strategy, using atomic layer deposition (ALD) to apply a thin (5 nm and 10 nm) Al2O3 layer onto high-mass loading LFP electrodes. Galvanostatic charge–discharge cycling and electrochemical impedance spectroscopy (EIS) were used to assess the electrochemical performance of coated and uncoated LFP electrodes. The results show that Al2O3 coatings enhance the cycling performance at room temperature (RT) and 40 °C by suppressing side reactions and stabilizing the cathode–electrolyte interface (CEI). The coated LFP retained 67% of its capacity after 100 cycles at 1C and RT, compared to 57% for the uncoated sample. Post-mortem analyses, including scanning electron microscopy (SEM) and X-ray photoelectron spectroscopy (XPS), were conducted to investigate the mechanisms behind the improved performance. These analyses reveal that Al2O3 coatings are highly effective in reducing LFP electrode degradation during cycling, demonstrating the potential of ALD Al2O3 coatings to enhance the durability and performance of LFP electrodes in LIBs.